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Benoit GIRODIE

DANVILLE, CA - USA

En résumé

I am a well balanced technical/people leader with over 15 years' experience in Manufacturing Engineering, Maintenance, Facilities, EH&S, and Operations in US Food Manufacturing Companies. In combination with my professional expertise, I am skilled in empowering people to achieve goals toward the highest standard of manufacturing operations.
I am looking for my next role as VP/Director of Engineering, Facility or Operations.
French native ready for a big jump back to the E.U..
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Je suis un leader technique / humain avec plus de 15 ans d'expérience en ingénierie, maintenance, bâtiments, et opérations, dans l'industrie agro-alimentaire aux U.S.. En combinaison avec mon expertise professionnelle, je suis compétant à habiliter les gens à atteindre des objectifs vers le meilleur niveau d'opérations industrielles.
Je suis à la recherche de mon prochain rôle en tant que VP / Directeur d'ingénierie, ou des opérations.
Français natif prêt à une ré-installation en Europe.

Mes compétences :
Assembly Plants
Operational Expenditure
Succession Planning
Early Equipment Management
training management
5S
Audit
Break Down Analysis training
Staff Retention
Capital Expenditures
Assembly Lines
Directed training
conducted root cause analysis
KPIs
Managed capital funding
Capital Investment
Cost Reduction
Managed the Engineering
Budgets & Budgeting
Cash Flows
Continuous Improvement
Kaizen
Lean Manufacturing
Managerial Skills > Team Management
Production Management
Project Management
Root Cause Analysis
Total Productive Maintenance
TPM methodology
software engineering

Entreprises

  • Ghirardelli Chocolate Company - DIRECTOR of ENGINEERING, MAINTENANCE, FACILITY & EH

    2015 - 2020 Provided strategic direction across multiple business units (Engineering, Maintenance, Facility, and EH&S/Security) across corporate headquarters, the manufacturing plant, and the main distribution center, with 3 direct reports, and 42 indirect reports. Managed a combined OPEX budget of $13.6M and capital funding of $13-35M annually, allocating financials for engineering, maintenance, and energy related costs. Restructured departments and reassigned positions to optimize talent and foster opportunities for leadership, promotion, and succession planning.

    o Delivered a $22M capacity expansion projects on time and on budget which was additional to regular CAPEX planned.
    o Spearheaded the early stages of deployment of Early Equipment Management for Engineering.
    o Addressed and mitigated safety behaviors to reduce unreported near misses and unsafe acts by coaching and training management in cultivating trust through transparency; transitioned staff as required to drive performance and corporate culture, reducing turnover and promoting talent to stabilize team and optimize performance.
    . Implemented TPM, and conducted extensive training on the Preventive Maintenance Pillar to reduce or eliminate equipment-related breakdowns.
    . Coached Maintenance Manager to lead cross-functional team effort in replacing inadequate Computer Maintenance Management Systems, driving process automation, migrating all assets information with 100% accuracy.
    . Drove staff retention rates by 50% and delivered comprehensive 5S and Break Down Analysis training, reducing downtime by 30% to achieve the lowest level on record at 5.6% of total scheduled time.
    o Overhauled and relaunched Lock Out Tag Out program, aligning with industry and internal best practices for documentation, resolving OSHA citations, and delivering a best-in-class system with extensive documentation process in compliance with audit requirements.
    o Developed and implemented energy reduction initiatives, creating more sustainable, environmentally friendly options.
    . Reduced energy consumption by 5%, translating to $200K in annual cost savings by transitioning to a battery system, upgrading legacy motors for efficiency, upgrading to LED lighting, and improving window insulation, as well as negotiating with carbon-free electrical energy vendor at maintained cost.
  • McCormick & Company - OPERATIONS MANAGER

    2011 - 2015 Maintained seamless workflow and productivity across 6 Processing and Packaging Departments, with indirect oversight of 21 leaders and up to 402 technicians, with a total production of 1.2B units across 32 production lines.

    o Implemented TPM methodology throughout plant, transforming internal processes to streamline communication, increase efficiency, and foster adoption through change management strategies.
    . Deployed and maintained 5S throughout plant and led early adoption, serving as Autonomous Maintenance (AM) Champion.
    . Directed training and pilot of AM processes, beginning with validating pilot line and integrating across all plant operations.
    . Collaborated with onsite Human Resources partners to modify staff time worked, providing opportunities for Daily Direction Setting across a shift overlap, thereby communicating information hand off between employees for continuity, significantly modifying culture of the organization.
    o Spearheaded initiative to increase service levels while minimizing inventory, adding 4K additional changeovers from existing 15K.
    . Directed operations team through deployment of Single Minutes Exchange of Die methodology to optimize numerous changeovers, and conducted root cause analysis to eliminate losses associated with changeovers.
    . Due to new strategies, operations teams outperformed against established Key Performance Indicators at 99.5% or higher, while simultaneously delivering cost savings ranging from $1.9M to $3M annually.
  • McCormick & Company - DIRECTOR of ENGINEERING for US CONSUMER DIVISION

    2007 - 2011 Led engineering and maintenance operations to optimize productivity throughout the Consumer Product Division, with oversight of 4 manufacturing sites and 3 distribution centers across the United States. Managed capital funding for the division, with accountability over annual CAPEX budget ranging from $22M to $39M.

    o Promoted into newly created role due to success in manager position.
    o Assessed division and outlined short-term and long-term goals, restructuring organization and obtaining approval to add two new full time employees to implement sustainability and reliability processes.
    . Due to departmental transformation, realized $1.2M in energy savings within a two-year timeframe and positioned organization as the second largest solar installation within Maryland, driving brand recognition through extensive public relations.
    . Mitigated financial risk exposure by identifying a strategic partner in energy industry with favorable negotiations of Power Purchasing Agreement contracts to minimize capital investment of project.
    o Standardized Computer Maintenance Management Systems by conducting a multi-site investigation and identifying a common solution across nine sites: seven across the United States, one location in Canada, and two in Europe.
    . Built consensus and collaboration between all sites and divisions towards common goal of cost reduction, assessing singular solution to deliver a 20% return on $4M investment.
  • McCormick & Company - ENGINEERING & MAINTENANCE MANAGER

    2004 - 2007 Oversaw the Engineering and Maintenance departments, with accountability over 91 employees, including 6 engineers and 7 leaders in maintenance. Led the acquisition and deployment of assets within the Hunt Valley Plant, with a regular $5M to $7M CAPEX annual budget.
    o Managed a capacity increase project which enabled a remote plant closure and capturing all associated savings.
  • McCormick & Company - ENGINEERING MANAGER

    2003 - 2004 Managed the Engineering and Electrical Maintenance Department, with a team of 12 direct reports, and oversight of a $1 to $3M annual CAPEX budget.
    o Directed the acquisition and deployment of assets within the Salinas Plant.

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